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Copper cladding aluminum wire
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Characteristics of copper cladding aluminum wire

1.High frequency skin effect of electrical conductor

High frequency signal will transfer on the surface of conductor when the current passes the conductor, bringing the skin effect; while current in the core is less, or even non. Depth of current on the surface of conductor can be showed by ¦Ä. Following formula can be used to count depth of copper conductor:

¦Ä=67/f 1/2(mm), f stands for frequency £¨Hz£©

Thinnest copper layer thickness of coaxial cable and skin effect depth while transferring 5 to 100MHz signal as follows:

Diameter of copper cladding aluminum wire mm
Thickness of thinnest copper layer   mm
Depth of skin effect   mm
10A 10H
15A 15H
5MHz
15MHz
100MHz
2.15
0.038
0.054
0.02996
0.02119
0.0067
2.77
0.048
0.069
3.15
0.055
0.079

2.Performance of copper cladding aluminum wire and pure copper lead £º

Index Copper Cladding Aluminum CCA-15 Pure Copper Wire
Hard Soft Hard Soft
Density£¨g/cm32£© 3.63 8.89
Conductivity (¦¸mm2/m) 0.02676 0.017421
Length Ratio£¨same weight and wire size£© 2.5 1
Elongation£¨%£© £¾1.0 £¾15 0.2~0.5 30~45

3.Contrast between bimetal wire of cladding welding technique and electroplating method

Index
Cladding welding technique
Electroplating method
Material of Copper Layer
High purity, good airproofing performance, loose copper layer, with impurity
Homogeneous degree of copper layer
Combining method of two metals
metallurgy combination among atoms with core wire is firm and wearable
copper ion in electrolyte is attached on surface of core wire not firmly and easily to fall.
Homogeneous degree of copper layer
The copper layer is distributed evenly along the circle and vertical direction with good coaxiality;
while thickness of copper layer is not equal.
pollution
No
electroplating solution can pollute the environment seriously and is harmful to humans, therefore it is forbidden to use gradually.

4.Model of coaxial cable of CATV and spec of related bimetal internal conductor:

Model of coaxial cable of CATV
Materials Of Internal Conductor
Wire size£¨mm£©
Nominal
Mini
Max
SYWV-75-9 SYWLY-75-9 SYWY-75-9
Copper cladding aluminum wire
2.15
2.12
2.18
SYWLY-75-12
Copper cladding aluminum wire
2.77
2.74
2.8

Resource: SJ/T11138-1997 Coaxial cable with physically-foamed polyethylene insulation for use in cabled distribution systems

 
 
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